i-Series Miscellaneous Periodic Maintenance

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<div class="container"><h1 class="title">Miscellaneous Periodic Maintenance</h1> <h3>Select a periodic maintenance procedure below to learn more.</h3> <span class="btn-link">[[Autosampler LED Operation Check->Autosampler LED Operation Check (361)]]</span> <span class="btn-link">[[Autosampler Sensor Test->Autosampler Sensor Test (362)]]</span> <span class="btn-link">[[Cleaning the Leak Tray->Cleaning the Leak Tray (353)]]</span> <span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <span class="btn-link">[[Displaying the Replaced Part Items->Displaying the Replaced Part Items (351)]]</span> <span class="btn-link">[[High-Pressure Valve Operation Check->High-Pressure Valve Operation Check (360)]]</span> <span class="btn-link">[[Injection Port Operation Check->Injection Port Operation Check (363)]]</span> <span class="btn-link">[[Pump Pressure Zero Adjustment->Pump Pressure Zero Adjustment (359)]]</span> <span class="btn-link">[[Recording Replacement History in the Replacement Log->Recording Replacement History in the Replacement Log (352)]]</span> <span class="btn-link">[[Replacing the Autosampler Air Filter->Replacing the Autosampler Air Filter (356)]]</span> <span class="btn-link">[[Replacing the Detector Air Filter->Replacing the Detector Air Filter (355)]]</span> <span class="btn-link">[[Replacing the Side Air Filter->Replacing the Side Air Filter (354)]]</span> <span class="btn-link">[[Z-Home->Z-Home (358)]]</span> </div>

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<div class="container"><h1 class="title">Autosampler LED Operation Check</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/bJQkc9AolMQ?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press [Autosampler LED Check] on the [Auxiliary Operation] screen. The [Autosampler LED Check] screen is displayed.</li> <li>Press [ON] or [OFF] to turn the LED of the autosampler ON or OFF.</li> <li>ON: The autosampler LED turns ON.</li> <li>OFF: The autosampler LED turns OFF.</li> </ol> <h3>Related Procedures</h3> <span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Autosampler Sensor Test</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/q3boY9VnkLc?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press [Autosampler Sensor Check] on the [Auxiliary Operation] screen.</li> <li>The [Autosampler Sensor Check] screen is displayed.</li> <li>Press [Start] and check the sensor in the autosampler. The test results are displayed in [Result].</li> <li>OK: The sensor is operating properly; NG: The sensor is not operating properly.</li> <li>A sensor error has been generated by a sensor that is not operating properly</li> <li>Press [Close].</li> </ol> <h3>Related Procedures</h3> <span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Cleaning the Leak Tray</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/agpqNzX_qIk?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li> Wipe completely away the leaked liquid around the leak sensor (A) or on the leak tray with wiping paper..</li> </ol> <h3>Related Notes</h3><ul> <li>Do NOT bend or pull on the leak sensor.</li> <li>When a leak tray is dirty from buffer solution crystals, wipe the leak tray using a cloth moistened with water.</li> </ul> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Displaying Auxiliary Function Items</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/VA9EOBvD5KI?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press (Menu). The [Menu] screen opens.</li> <li>Press [Maintenance]. The [Maintenance] screen is displayed.</li> <li>Press (Validation). The [Validation] tab is displayed.</li> <li>Press [Auxiliary Operation]. The [Auxiliary Operation] screen is displayed.</li> <li>Press the target item.</li> </ol> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Displaying the Replaced Part Items</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/SZsqFrwjkog?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press (Menu). The [Menu] screen opens.</li> <li>Press [Maintenance]. The [Maintenance] screen is displayed. The tab for the replaced part is displayed first.</li> <li>Press the button to select each unit. The [Replacement Parts Selection] screen is displayed. The tab for the selected unit is displayed.</li> <li>Press the button with the corresponding name to display the replacement screen for a main part.</li> <li>Press an item of the part for replacement.</li> <li>Carry out the operation by following the explanation in the screen. Operations vary depending on each item.</li> </ol> <h3>Related Notes</h3><ul> <li>Press (Replacement part) to display the tab for the replaced part when other tabs are displayed in the [Maintenance] screen.</li> <li>When a service duration for a part in the unit exceeds the replacement guidelines settings, (Warning!) is displayed.</li> <li>If a W lamp is connected, press [D2 Lamp / W Lamp] once to alternatively switch the [D2 Lamp] and [W Lamp] displays. Pressing the button displayed as "Usage frequency / Replacement guidelines" displays the replacement screen for the corresponding part.</li> </ul> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">High-Pressure Valve Operation Check</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/DPzHaC3cdQM?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press [HPV Operation Check] on the [Auxiliary Operation] screen. The [HPV Operation Check] screen is displayed.</li> <li>Press [Start]. The high-pressure valve flow line switches.</li> <li>Press [Close].</li> </ol> <h3>Related Procedures</h3><span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Injection Port Operation Check</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/1bFmGgSv5js?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press [Injection Port Operation Check] on the [Auxiliary Operation] screen. The [Injection Port Operation Check] screen is displayed.</li> <li>Press [Start] and check that the needle moves down to the injection port properly.</li> <li>Press [Close].</li></ol> <h3>Related Procedures</h3><span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Pump Pressure Zero Adjustment</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/TiqOnuWVb04?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press [Pump Pressure Zero Adjustment] on the [Auxiliary Operation] screen. The [Pump Pressure Zero Adjustment] screen is displayed.</li> <li>Press [Execute]. Adjust the pump pressure to "0".</li> <li>Check that the pump pressure monitor value at the top of the screen becomes "0".</li> <li>Press [Close].</li></ol> <h3>Related Procedures</h3><span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Recording Replacement History in the Replacement Log</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/SUBfeIyoUDE?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press (Menu). The [Menu] screen opens.</li> <li>Press [Maintenance]. The [Maintenance] screen is displayed. The tab for the replaced part is displayed first.</li> <li>Press [Others]. The [Replacement Parts Selection] screen is displayed. The [Others] tab is displayed.</li> <li>Press [Others]. The [Other Part Replacement] screen is displayed.</li> <li>Input [P/N] (Part No.), then press [OK]. The confirmation screen is displayed.</li> <li>Check the part No., then press [OK]. The input part No. is recorded in the maintenance log.</li></ol> <h3>Related Notes</h3><ul> <li>Press (Replacement part) to display the tab for the replaced part when other tabs are displayed in the [Maintenance] screen.</li> <li>When replacement of a part inside the unit is necessary, (Warning button) is displayed.</li></ul> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Replacing the Autosampler Air Filter</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/lN6gNshp5mo?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Warnings</h3> <img class="warning" style="float: left;" src="https://www.ssi.shimadzu.com/sites/ssi.shimadzu.com/files/support/virtual-advisors/virtual-advisor-warning-icon.png" alt="warning-icon"><strong>Turn the instrument power OFF before replacing the filter.</strong> <h3>Procedures</h3><ol> <li>[[Remove the front panel.->Removing the Front Panel (291)]]</li> <li>Gradually slide the air filter (A) with fingers and pull it out from the aperture (a).</li> <li>Insert the new air filter (A) from the aperture center and gradually slide the filter to position both ends with the left and right ends of the aperture (a, b).</li> <li>[[Attach the front panel.->Attaching the Front Panel (292)]] </li> <li>[[Record the replacement history in the replacement log->Recording Replacement History in the Replacement Log (352)]]</li></ol> <h3>Related Notes</h3>Removal and reattachment of the front panel is required for the replacement of the air filter on the front bottom of the autosampler. <h3>Necessary Parts</h3>Front Air Filter Consumable Part 228-55674-01 Qty: 1 <h3>Related Procedures</h3><span class="btn-link">[[Attaching the Front Panel->Attaching the Front Panel (292)]]</span> <span class="btn-link">[[Recording Replacement History in the Replacement Log->Recording Replacement History in the Replacement Log (352)]]</span> <span class="btn-link">[[Removing the Front Panel->Removing the Front Panel (291)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Replacing the Detector Air Filter</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/V60Qgb1gydE?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Open the controller panel.</li> <li>Loosen the lamp cover mounting screw (B) of the detector, and remove the lamp cover (A).</li> <li>Take the air filter (A) out by pinching it with fingers.</li> <li>Insert a new air filter (A).</li> <li>Attach the lamp cover (A) by inserting its left-side protrusions (2 locations) into the slits on the detector</li> <li>Tighten the lamp cover mounting screw (B).</li> <li>Close the controller panel.</li> <li>[[Record the replacement history in the replacement log->Recording Replacement History in the Replacement Log (352)]]</li></ol> <h3>Necessary Parts</h3>Detector Air Filter Consumable Part 228-55674-02 Qty: 1 <h3>Related Procedures</h3><span class="btn-link">[[Recording Replacement History in the Replacement Log->Recording Replacement History in the Replacement Log (352)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Replacing the Side Air Filter</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/u7AFalzM4gA?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>While holding the lock (a) of the filter cover (A), remove the filter cover.</li> <li>Remove the air filter (B) from the filter cover (A).</li> <li>Attach a new air filter (B) to the filter cover (A).</li> <li>Insert the claw (a) of the filter cover (A) into the filter cover positioner (b) and attach the filter cover.</li> <li>Record the replacement history in the maintenance log.</li></ol> <h3>Related Notes</h3><ul> <li>Turn the instrument power OFF before replacing the filter.</li> <li>The parts of the air filter used for both the right and left sides are the same. The following is an explanation using the air filter for the left side as an example.</li> </ul> <h3>Necessary Parts</h3>Side Air Filter Consumable Part 228-55674 Qty: 1 Remarks: Recommended replacement cycle (Approx. 1 year) <h3>Related Procedures</h3><span class="btn-link">[[Recording Replacement History in the Replacement Log->Recording Replacement History in the Replacement Log (352)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Z-Home</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/lqHjWXTs5k8?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Press [Z-Home] on the [Auxiliary Operation] screen. The [Z-Home] screen is displayed.</li> <li>Press [Z-Home] or [Standby Position] to move the needle position.</li> <li>Z-Home: The needle moves up to the highest point and moves to the center of the instrument (Z-Home).</li> <li>Standby position: The needle moves to the start position (standbyposition).</li> <li>Press [Close].</li></ol> <h3>Related Procedures</h3><span class="btn-link">[[Displaying Auxiliary Function Items->Displaying Auxiliary Function Items (357)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Attaching the Front Panel</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/fCSO_CMg48o?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Align the groove (b) on the bottom of the front panel with the protrusion on the main body frame (a) to insert the front panel.</li> <li>Insert the bundle of tubes (C) into the opening (c) on the left side of the front panel.</li> <li>Attach the 4 knurled screws (A).</li> <li>Attach the removed sample racks (A) and close the panels and doors (B).</li></ol> <h3>Related Notes</h3> If the front panel (A) is not attached correctly, condensation may settle on the rack plate. <h3>Related Procedures</h3><span class="btn-link">[[Removing the Front Panel->Removing the Front Panel (291)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>

<div class="container"><h1 class="title">Removing the Front Panel</h1> <div class="center"><iframe width="800" height="450" src="https://www.youtube.com/embed/Mm13DMGjO0c?rel=0" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe></div> <h3>Procedures</h3><ol> <li>Remove the inserted sample racks (A) and open the panels and doors ((B).</li> <li>Remove the 4 knurled screws (A), and pull the front panel (B) forward. The 2 screws on the top side are short and the 2 screws on the right side are long.</li></ol> <h3>Related Procedures</h3><span class="btn-link">[[Attaching the Front Panel->Attaching the Front Panel (292)]]</span> <div class="buttons"> <span class="btn-back"><<back "Back">></span> </div> </div>